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πŸš‡ KMRL AI-Powered Metro Depot Management System

Sancharam - An intelligent scheduling and operations management platform for Kochi Metro Rail Limited (KMRL), featuring automated train scheduling, depot management, and seamless mobile integration.


πŸ“‹ Table of Contents


🌟 Overview

The KMRL Metro Depot Management System revolutionizes traditional manual scheduling with an AI-powered solution that automates train timetable mapping, lane allocation, cleaning, inspection, maintenance, and stabling decisions. Built by Platform404, this comprehensive platform integrates backend services, intelligent scheduling agents, and mobile applications to optimize metro operations.

Key Problems Solved

  • Manual Scheduling Inefficiencies: Eliminates time-pressured, error-prone manual decision-making
  • Inter-Department Coordination: Streamlines communication between Operations, Maintenance, Cleaning, and Inspection departments
  • Asset Optimization: Balances mileage distribution and ensures optimal asset utilization
  • Compliance Management: Ensures adherence to fitness certificates, branding contracts, and maintenance schedules

πŸ—οΈ System Architecture

The system follows a modular three-tier architecture:

β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”    β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”    β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”
β”‚   Mobile App    β”‚    β”‚   Web Frontend  β”‚    β”‚  Admin Portal   β”‚
β”‚  (React Native) β”‚    β”‚                 β”‚    β”‚                 β”‚
β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜    β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜    β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜
         β”‚                       β”‚                       β”‚
         β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”Όβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜
                                 β”‚
         β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”
         β”‚              Django REST API Backend                β”‚
         β”‚                                                     β”‚
         β”‚  β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”  β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”  β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”  β”‚
         β”‚  β”‚   Depot     β”‚  β”‚   Train     β”‚  β”‚   User      β”‚  β”‚
         β”‚  β”‚ Management  β”‚  β”‚ Scheduling  β”‚  β”‚ Management  β”‚  β”‚
         β”‚  β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜  β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜  β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜  β”‚
         β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜
                                 β”‚
         β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”
         β”‚                 AI Scheduler                        β”‚
         β”‚                                                     β”‚
         β”‚  β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”  β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”  β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”  β”‚
         β”‚  β”‚   Agent 1   β”‚  β”‚   Agent 2   β”‚  β”‚   Agent 3   β”‚  β”‚
         β”‚  β”‚ Generator   β”‚  β”‚ Validator   β”‚  β”‚   Writer    β”‚  β”‚
         β”‚  β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜  β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜  β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜  β”‚
         β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜
                                 β”‚
         β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”
         β”‚              Data Layer                             β”‚
         β”‚                                                     β”‚
         β”‚  β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”  β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”  β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”  β”‚
         β”‚  β”‚ PostgreSQL  β”‚  β”‚    Redis    β”‚  β”‚ IBM Maximo  β”‚  β”‚
         β”‚  β”‚  Database   β”‚  β”‚   Cache     β”‚  β”‚Integration  β”‚  β”‚
         β”‚  β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜  β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜  β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜  β”‚
         β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜

πŸš‰ Backend Services

Tech Stack

  • Django + Django REST Framework – Core API framework
  • PostgreSQL/MySQL – Relational database (normalized to 5NF)
  • Celery + Redis – Background task processing
  • IBM Maximo REST API – Maintenance workflow integration
  • Python AI Agent – Nightly optimization algorithms

Data Model Architecture (5NF Normalized)

The backend implements a Fifth Normal Form (5NF) normalized database schema to eliminate redundancy, ensure referential integrity, and decompose multi-valued dependencies. This design prevents data anomalies and maintains consistency across complex relationships.

5NF Normalization Benefits

  1. Elimination of Redundancy: Each table contains only attributes directly dependent on its primary key
  2. Join Dependency Resolution: Complex multi-valued relationships are properly decomposed
  3. Data Integrity: Referential constraints prevent orphaned records and maintain consistency
  4. Scalability: New attributes can be added without affecting existing table structures
  5. Query Optimization: Normalized structure enables efficient indexing and query execution

This 5NF design ensures that:

  • No partial dependencies exist (2NF compliance)
  • No transitive dependencies exist (3NF compliance)
  • Multi-valued dependencies are eliminated (4NF compliance)
  • Join dependencies are properly decomposed (5NF compliance)

πŸ” Security & Access Control

  • Role-based permissions via DesignedUser model
  • Department-specific data isolation ensuring users only access relevant depot information
  • Audit trails for all scheduling decisions and modifications

πŸ”„ Real-time Integration

  • IBM Maximo synchronization for maintenance work orders
  • Live train tracking across all depot facilities
  • Status monitoring for fitness certificates and compliance

πŸ€– AI Scheduler

Three-Agent Workflow Architecture

The AI scheduling system employs a sophisticated three-agent collaboration model that runs nightly to optimize train operations.

🟒 Agent 1 – Schedule Generator

Primary Function: Intelligent draft generation

Inputs Processed:

  • Fitness Certificates: Validity windows from Rolling-Stock, Signalling, and Telecom departments
  • IBM Maximo Job Cards: Open vs. closed work order status
  • Branding Commitments: Contractual advertisement exposure requirements
  • Historical Mileage Data: Bogie, brake-pad, and HVAC wear patterns
  • Resource Availability: Cleaning bay occupancy and manpower allocation
  • Depot Geometry: Physical constraints and shunting optimization

Output: Comprehensive draft induction schedule categorizing trains for:

  • πŸš‰ Revenue Service: Trains cleared for passenger operations
  • πŸ•’ Standby Status: Reserve trains for operational flexibility
  • πŸ› οΈ Inspection Bay Line (IBL): Trains requiring maintenance attention

🟑 Agent 2 – Reviewer & Validator

Primary Function: Quality assurance and conflict resolution

Validation Checks:

  • Certificate Compliance: Ensures all service trains have valid fitness certificates
  • Capacity Management: Prevents over-allocation of depot resources
  • Branding Optimization: Verifies contractual exposure hour commitments
  • Maintenance Scheduling: Checks for unresolved job cards
  • Resource Conflicts: Identifies bay allocation overlaps

Output: Validated, deployment-ready schedule with conflict flags and suggested adjustments

πŸ”΅ Agent 3 – Database Writer

Primary Function: System state management

Operations:

  • Schedule Deployment: Updates central database with approved assignments
  • Audit Logging: Records all decisions, conflicts, and manual overrides
  • Data Synchronization: Maintains consistency across Maximo, IoT feeds, and internal systems
  • Rollback Capability: Preserves previous states for emergency reversion

Optimization Algorithms

The AI scheduler employs advanced optimization considering:

  1. Multi-Objective Optimization

    • Passenger service reliability (primary)
    • Asset longevity through mileage balancing
    • Cost minimization via reduced shunting
    • Compliance with contractual obligations
  2. Constraint Satisfaction

    • Physical depot capacity limits
    • Department workforce availability
    • Regulatory compliance requirements
    • Equipment compatibility matrices
  3. Predictive Analytics

    • Failure prediction based on mileage patterns
    • Demand forecasting for optimal fleet sizing
    • Maintenance window optimization

πŸ“± Mobile Application

Overview

Sancharam Mobile is a React Native cross-platform application that provides field personnel with real-time access to the depot management system.

Core Functionality

πŸ” Inspection Personnel Features

  • Digital Job Card Creation: Streamlined issue reporting with photo attachments
  • Real-time Status Updates: Live synchronization with backend systems
  • Historical Issue Tracking: Complete maintenance history access
  • Offline Capability: Function without network connectivity with sync on reconnection

πŸ”§ Maintenance Personnel Features

  • Work Order Management: View, accept, and close assigned job cards
  • Resource Allocation: Access to parts inventory and tool availability
  • Progress Reporting: Real-time status updates with completion photos
  • Collaboration Tools: Communication with inspection teams and supervisors

✨ Features

🎯 Core Capabilities

Automated Scheduling

  • Nightly AI Processing: Fully automated train allocation and timetable generation
  • Conflict Detection: Real-time validation of scheduling conflicts with resolution suggestions
  • Multi-Constraint Optimization: Balances safety, efficiency, and commercial requirements

Integrated Maintenance Management

  • IBM Maximo Integration: Seamless work order synchronization
  • Predictive Maintenance: AI-driven failure prediction and prevention
  • Asset Health Monitoring: Comprehensive tracking of train condition and performance

Department Coordination

  • Role-Based Dashboards: Customized interfaces for each department's specific needs
  • Real-time Communication: Instant notifications and status updates across teams
  • Resource Optimization: Intelligent allocation of personnel and equipment

Compliance & Reporting

  • Fitness Certificate Tracking: Automated validation of safety certifications
  • Branding Contract Management: Ensures adherence to advertisement exposure commitments
  • Audit Trail Maintenance: Complete history of all decisions and modifications

πŸ“Š Business Impact

Aspect Manual System AI-Powered System Improvement
Scheduling Accuracy 75% (human error prone) 98% (AI validated) +23% accuracy
Planning Time 2-3 hours nightly 15 minutes automated 90% time savings
Asset Utilization Suboptimal distribution Balanced mileage allocation +15% efficiency
Maintenance Planning Reactive approach Predictive scheduling 40% cost reduction
Compliance Tracking Manual verification Automated validation 100% coverage

πŸ› οΈ Tech Stack

Backend Technologies

  • Framework: Django 4.2+ with Django REST Framework
  • Database: PostgreSQL 14+ (5NF normalized schema)
  • Caching: Redis 7+ for session management and task queuing
  • Task Queue: Celery with Redis broker for background processing
  • Integration: IBM Maximo REST API for maintenance workflows

AI/ML Components

  • Optimization: Custom constraint satisfaction algorithms
  • Scheduling: Multi-objective optimization using evolutionary algorithms
  • Analytics: Python-based predictive models for maintenance and demand forecasting

Mobile Development

  • Framework: React Native 0.72+
  • Navigation: React Navigation 6+
  • State Management: Redux Toolkit with Redux Persist
  • API Integration: Axios with retry mechanisms and offline support
  • UI Framework: NativeBase with custom theming

DevOps & Infrastructure

  • Containerization: Docker with multi-stage builds
  • Orchestration: Docker Compose for local development
  • CI/CD: GitHub Actions for automated testing and deployment
  • Monitoring: Custom logging with structured JSON output

πŸš€ Setup Instructions

Prerequisites

  • Python 3.11+
  • Node.js 18+ & npm/yarn
  • PostgreSQL 14+
  • Redis 7+
  • Docker (optional but recommended)

Backend Setup

  1. Clone and Setup Environment

    git clone https://github.com/Sakshi146-eng/Platform_404
    cd metro-depot-backend
    python -m venv venv
    source venv/bin/activate  # On Windows: venv\Scripts\activate
    pip install -r requirements.txt
  2. Database Configuration

    # Run migrations
    python manage.py makemigrations
    python manage.py migrate
    
    # Create superuser
    python manage.py createsuperuser
  3. Environment Variables

    cp .env.example .env
    # Edit .env with your configuration
  4. Start Services

    # Start Django server
    python manage.py runserver

Mobile App Setup

  1. Setup React Native Environment

    cd app
    npm install
    
    # For iOS (macOS only)
    cd ios && pod install && cd ..
  2. Configure Environment

    cp .env.example .env
    # Edit .env with backend API endpoint
  3. Run Mobile App

    # Start Metro bundler
    npx react-native start
    
    # Run on Android (separate terminal)
    npx react-native run-android
    
    # Run on iOS (separate terminal, macOS only)  
    npx react-native run-ios

πŸ“„ License

This project is licensed under the MIT License - see the LICENSE file for details.

Copyright Notice

Copyright (c) 2025 Platform404 Team

πŸ™ Acknowledgments

  • KMRL: For providing domain expertise and operational requirements
  • IBM: For Maximo integration support and documentation
  • Open Source Community: For the amazing tools and libraries that make this project possible

Built with ❀️ by Platform404 Team for KMRL

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