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test(geometry): measure the near-band 2/3 shortfall instead of asserting it in prose - #3413

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test-3353-two-thirds-invariant
Aug 28, 2026
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test(geometry): measure the near-band 2/3 shortfall instead of asserting it in prose#3413
louistrue merged 3 commits into
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test-3353-two-thirds-invariant

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@BIMvoice

@BIMvoice BIMvoice commented Aug 28, 2026

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Summary

clash_intersection_oracle.rs states in prose that a slab overlap inside the near-coplanar band "comes back as EXACTLY 2/3 of its true volume at every world scale". That figure is load-bearing — it is the measured defect radius that sizes NEAR_BAND_FLOOR = 8 * SNAP_GRID and the reason the API withholds inside the band. Nothing in the suite measures it.

This measures it, and pins the property that makes it exact.

What the 2/3 actually is

For each opposite face pair of a box, the two faces' divergence contributions combine to the enclosed volume V, with the reference-point terms cancelling within the pair. Three pairs give 3V; dividing by 3 returns V.

Inside the band, classification drops both x end caps — A's cap is anti-parallel to B's, so co_oriented is false and the Intersection keep rule drops it, while the B side drops its copy unconditionally under c_on_or_near_a — leaving the four side walls, 2V, hence 2V/3.

So the shortfall is a whole missing face pair, which costs exactly one third regardless of the overlap's cross-section. A genuine wedge substitution would generally move with the aspect ratio. The sweep over 1x1, 1x2, 2x2, 1x4 is what distinguishes those, and it is why the test is not simply an equality check at one shape.

I originally predicted the ratio would vary as (Ly+Lz)/(3·Ly·Lz) and was wrong; the cancellation is per-pair, so it does not. That is now checked two independent ways and is what the test asserts.

Measurement path

intersection_solid withholds inside the band and returns Degenerate, so it yields no volume. The test reads the same triangles the trust gate sums before refusing them, via kernel::mesh_bridge::intersection_tris — this file already reaches into that module for the f32-round-trip test. clash_solid_geom::tri_volume is pub(super) and unreachable from tests/, so its summation is reproduced locally, about the world origin, matching what it does.

Tolerance

1e-9 from 4 cells up, where the box corners are exact multiples of SNAP_GRID and the identity is exact; 1e-3 at 1–2 cells, where the overlap is only one or two snap cells deep and a single grid-scale perturbation is a large fraction of depth itself. I did not want to assert a precision I have not observed at the tightest case. Both bounds still reject a cross-section-dependent ratio, which is the thing being tested.

One narrower point, recorded in the test comment because it would be easy to over-generalise: the reference-point invariance here holds because the removed faces are themselves a complete opposite pair, so their position-dependent terms cancel against each other. Drop a single face instead and the value does depend on where the box sits.

Testing

The Rust side was not run locally — this environment has no disk headroom for a cargo rebuild, so CI is the check. That is the same route #3403 and #3400 took today.

If CI fails, that is itself informative rather than a nuisance: it would mean the missing-pair account of the 2/3 is wrong, and I would rather learn that from this test than from a fifth fix attempt built on it. I will convert or withdraw the PR accordingly rather than loosening the assertion to make it pass.

Refs #3353

Summary by CodeRabbit

  • Tests
    • Added regression coverage for near-band intersection volume calculations across varied cross-sections, penetration depths, and tessellation levels.
    • Verified consistent overlap-volume results and identified missing end-cap geometry as the source of discrepancies.
    • Added checks to ensure complete boundary geometry is retained, improving confidence in reported intersection volumes.

…ing it in prose

This file's header states that a slab overlap inside the near-coplanar band
"comes back as EXACTLY 2/3 of its true volume at every world scale", and that
figure is load-bearing — it is why NEAR_BAND_FLOOR is 8 snap cells wide and why
the API withholds inside it. Nothing measured it.

This measures it through `intersection_tris` (the same triangles the trust gate
sums before refusing them, since `intersection_solid` withholds and returns no
volume), and pins the property that makes the ratio exact: the shortfall is a
whole missing face PAIR, so it costs exactly a third regardless of the overlap's
cross-section. A genuine wedge would move with the aspect ratio; sweeping
1x1, 1x2, 2x2 and 1x4 rejects that.

Tolerance is 1e-9 from 4 cells up, where the corners are grid-aligned and the
identity is exact, and 1e-3 at 1-2 cells, where the overlap is only one or two
snap cells deep and a single grid-scale perturbation is a large fraction of the
depth itself. Both bounds still reject a cross-section-dependent ratio.

Refs #3353
@BIMvoice
BIMvoice requested a review from louistrue as a code owner August 28, 2026 15:36
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  • rust/geometry/tests/clash_intersection_oracle.rs
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  • rust/geometry/tests/clash_intersection_oracle.rs

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📝 Walkthrough

Walkthrough

The geometry test suite adds a raw divergence-theorem volume helper and two regression tests. The tests verify a consistent two-thirds volume ratio and confirm that both x-facing end caps are absent across varied cross-sections, depths, and tessellation levels.

Changes

Intersection volume regression

Layer / File(s) Summary
Volume oracle and regression test
rust/geometry/tests/clash_intersection_oracle.rs
Adds raw_divergence_volume for open triangle soups. Validates the 2/3 volume ratio across varied intersection cases.
Triangle normal regression
rust/geometry/tests/clash_intersection_oracle.rs
Classifies returned triangles by normal. Verifies that no x-facing triangles survive and that side-wall area matches 2·depth·(ly+lz).

Estimated code review effort: 3 (Moderate) | ~20 minutes

Merge Risk: ⚪ Minimal · up to 940ed

This localized test-only change introduces no actionable merge-blocking risk; it is merge-ready after normal checks and review.

Suggested reviewers: louistrue

Poem

A rabbit checks each triangle’s flight
The volume ratio stays in sight
End caps vanish from the array
Side walls match the measured way
Tests record the shape today

🚥 Pre-merge checks | ✅ 5
✅ Passed checks (5 passed)
Check name Status Explanation
Description Check ✅ Passed Check skipped - CodeRabbit’s high-level summary is enabled.
Title check ✅ Passed The title clearly summarizes the main change: it adds geometry tests that measure the near-band 2/3 volume shortfall instead of describing it only in prose.
Docstring Coverage ✅ Passed Docstring coverage is 100.00% which is sufficient. The required threshold is 80.00%. Docstring coverage is scoped to functions touched by this diff. Analyzed 4 functions across 1 files.
Linked Issues check ✅ Passed Check skipped because no linked issues were found for this pull request.
Out of Scope Changes check ✅ Passed Check skipped because no linked issues were found for this pull request.
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Actionable comments posted: 1

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Inline comments:
In `@rust/geometry/tests/clash_intersection_oracle.rs`:
- Around line 882-889: Update the explanatory comment above
raw_divergence_volume to match its /6.0 normalization: state that each opposite
face pair contributes 2V, all three pairs contribute 6V, and the four retained
side walls contribute 4V, yielding 2V/3. Preserve the explanation that this
remains 2/3 regardless of Ly/Lz.
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Reviewing files that changed from the base of the PR and between 075162d and 550928b.

📒 Files selected for processing (1)
  • rust/geometry/tests/clash_intersection_oracle.rs

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Comment thread rust/geometry/tests/clash_intersection_oracle.rs Outdated
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Viewer benchmark

1 metric(s) exceeded the regression threshold (advisory only, not blocking).

01_Snowdon_Towers_Sample_Structural(1).ifc

Baseline recorded 2026-07-01T20:31:05.538Z on github-actions ubuntu-latest, viewer-benchmark-ci (headless Chrome, SwiftShader ANGLE), production build.

Metric Current Baseline Delta Threshold Status
firstBatchWaitMs 2099ms 2905ms -27.7% +50%
firstVisibleGeometryMs 2903ms 3652ms -20.5% +50%
streamCompleteMs 3232ms 3598ms -10.2% +50%
spatialReadyMs 1669ms 1032ms +61.7% +50%
metadataCompleteMs 2226ms 3063ms -27.3% +50%
totalWallClockMs 3300ms 3700ms -10.8% +50%

AC20-FZK-Haus.ifc

Baseline recorded 2026-07-01T20:30:59.972Z on github-actions ubuntu-latest, viewer-benchmark-ci (headless Chrome, SwiftShader ANGLE), production build.

Metric Current Baseline Delta Threshold Status
firstBatchWaitMs 363ms 1075ms -66.2% +50%
firstVisibleGeometryMs 1281ms 1572ms -18.5% +50%
streamCompleteMs 1308ms 1980ms -33.9% +50%
spatialReadyMs 1013ms 915ms +10.7% +50%
metadataCompleteMs 1093ms 1392ms -21.5% +50%
totalWallClockMs 1500ms 3300ms -54.5% +50%

Refresh the baseline from a CI run: dispatch the Benchmark workflow with record_baseline, download the benchmark-baseline artifact, and commit baseline.json (see tests/benchmark/README.md).

…y cost

The ratio test added alongside this measures the CONSEQUENCE of the near-band
defect: the shortfall is exactly 2/3 and shape-invariant, so a whole face pair
is missing. Which pair, and why, was still only traced from `classify.rs`'s
keep/drop rules.

This observes it directly: if both x end caps are dropped, every triangle
`intersection_tris` returns belongs to one of the four side walls, so none
should have an x-facing normal.

The non-vacuity guard is by area rather than triangle count, deliberately.
`intersection_tris` retriangulates the clipped region, so its output count is
not a closed form of box_mesh's tessellation and I could not derive a safe
lower bound for it. Area is invariant under retriangulation and the overlap's
four side faces have a known analytic total, so "no x-facing normal" cannot
pass by returning almost nothing.

Degenerate triangles are excluded rather than classified: below the cross
product magnitude floor there is no well-defined normal, and excluding them
can only weaken the area guard, never hide an x-facing survivor.

Refs #3353
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…eRabbit, #3413)

The comment described the divergence-theorem form — `V` per opposite face
pair, `3V` over three pairs, `/3` to recover `V` — while the code sums raw
triple products and divides by `6.0`. In that normalisation a pair contributes
`2V`, three pairs give `6V`, and the four surviving walls give `4V`, hence
`4V/6 = 2V/3`.

The 2/3 result is unchanged, which is why the test passes and the error hid in
prose. Verified numerically: the triple-product sum over a closed box is
exactly `6V`.

CodeRabbit caught the inconsistency; its suggested diff corrected two phrases
but left "the two faces' contributions combine to the enclosed volume `V`",
which contradicts the corrected `6V` total. All three phrases are fixed here.

Comment only — no change to the test logic, the tolerances, or the
deliberately-mirrored NEAR_BAND_FLOOR constant.

Refs #3353
@louistrue

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Merging. This is the right direction and I want to name why, because the title reads like the opposite.

"Measure instead of asserting in prose" turns a load-bearing claim into a checked one. The 2/3 figure sizes NEAR_BAND_FLOOR = 8 * SNAP_GRID and justifies the API withholding inside the band, and until now it existed only as a sentence in a file header. A number that decides a constant and is never measured is the same class as two copies held together by a comment.

I checked the assertion is not vacuous before merging: ratio = raw_divergence_volume(&tris) / (depth * ly * lz) is real geometry compared against a literal 2/3, swept over ly/lz/cells/n, so a cross-section-dependent shortfall fails it. The expected value is not derived from the thing under test. Keeping the cause reproduction as a separate test rather than folding it into the sweep loop is also right — one of them can fail without masking the other.

CodeRabbit CLI no findings, 30 CI lanes pass including the census.

@louistrue
louistrue merged commit 46dc07a into main Aug 28, 2026
44 of 46 checks passed
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