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v0.2 bringup notes

Build specifics:

  • Fly Gemini v3 Soc/MCU Mainboard
  • Fly SH(i)T36v2 CANBUS Toolhead board
  • E3D Revo Voron Hotend
  • Neodymium magnet bed
  • Clone daylight on a matchsticks
  • PCB railnuts

Part sources:

  • Frame: SIBOOR
  • Motion: SIBOOR
  • Motors: SIBOOR
  • Rails: LDO (YZ), DFH (X)
  • Extruder: Filastruder
  • Hotend: Filastruder
  • Bed: Baiozraw
  • Fasteners: Baiozraw

Voron v0.2 bringup TIWIK (Things I Wish I Knew):

If you are self-sourcing:

  • Pulleys are GT2-20 tooth.
    • 16 tooth probably would have worked (sensorless homing value was the same).
  • You should buy a fastener set.
    • SIBOOR includes bearings, feet, magnets, springs, and clone bondtech bits for around the same price as Baiozraw which didn't.
  • If you buy a fastener set, consider buying quality shim washers.
    • I purchased both a Baiozraw and SIBOOR fastener sets and got stamped "shim washers" cupped far beyond tolerances.
    • I was able to use a good set of flat pliers and "massage" a set of cupped washers to within acceptable shim tolerances, but YMMV.
  • F623-ZZ bearings may rub your belts, creating dust dandruff debris around your idlers.
    • I had both ZZ and RS bearings and a measurement audit showed the RS had "better" tolerances, and after re-belting with RS, it didn't rub anymore.
  • 3M 5952 VHB tape should be the 3/4-inch variety if you don't want to be cutting a whole bunch.
  • Bowden tube 4x3 is also known as "reverse bowden", and is used to allow slack for retraction.
  • The listed Bowden Fittings are not required unless you are doing a bowden extruder (not direct drive with reverse bowden feed).

Component notes:

  • If you get a batch of rails, the one with the most preload should be used for the X axis.
  • Installing the thermal fuse for the bed along the (logical) rear edge may limit travel on Z with or without kirigami.
  • The MiniSB toolhead has undocumented support for Adafruit Sequins used for nozzle illumination.
  • FLY Gemini v3; oh boy.
    • The pinouts that were available on the Mellow3D GitHub are gone, because I filed and issue that they were incorrect and in response they took down the entire repo, seriously.
    • The pinout svg that's in this repo was authored by me, with no feedback from Mellow, which is kinda sad.
    • You may need to add step_pulse_duration: 0.000004 to resolve layer shifting...

Assembly notes:

  • Pg 30. Preload 3 for direct drive, 5 for bowden.
  • Pg 53. Preload 2 M3 into the bottom channel if you're NOT using the 5V PSU, you'll need more for that part.
  • Pg 155. You can coat a short M3 with vasaline to keep the nut retained while you glue it, this prevents glue seeping into threads.

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