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This project has been migrated to the UBCO Aerospace Club 2025_SSDV3 fork.

The Super Step Down V3

Top View

The SSDV3 is an independently-made, non-isolated DC/DC converter designed for unmanned aerial systems (UAS). The module is intended for converting 50V battery input down to 5-12V output at a maximum load of 8A. It acts as a reliable battery-eliminator circuit (BEC) through effective regulation in the presence of voltage transients caused by high-power brushless motors.

Specifications

Input Voltage 20-60V
Max Transient Voltage 100V (clamping starts at 70V)
Output Voltage(s) 5.1V, 7.4V, 9.6V, 12V
Thermal Max Output Current 5A
Designed Max Output Current 8A
Lowest Typical Efficiency 89%
Est. Voltage Overshoot 200mV

Specifications are from design, not tested.

Comparison with Last Super Step Down

This design is motivated by the challenges encountered by the UBCO Aerospace Club with their Jellyfish quadcopter when powering auxiliary electronics off the drone's main battery. Lessons were learned through a variety of integration failures, investigations, and validation testing, and these experiences informed the development of version 3 of the Super Step Down series.

Comparison

Improvements from the previous version:

  • Dramatically improved regulation during line transients
  • Considerable footprint area reduction by 16.5%
  • Configurable output voltages instead of a fixed 5V output
  • Added ESD protection on inputs
  • Reverse polarity protection for the majority of the circuit
  • Lower losses by using direct wire solder pads instead of terminal block

Copyright Notice

Copyright © Julian Joaquin 2025

Hardware Source Licensed under CERN-OHL-W version 2

About

A 12S battery eliminator circuit for UAS applications. Please see the UBCO Aerospace fork for the latest release.

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