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This project focuses on automating warehouse operations through the integration of robotics and intelligent systems. It deploys autonomous mobile robots (AMRs) to streamline tasks such as goods movement, inventory sorting, and real-time tracking. By combining robotic control systems, AI-driven path planning, and IoT-based sensor networks

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hq969/Warehouse-Robotics-Analysis

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🤖 Warehouse Automation and Robotics Integration Project

📌 Overview

This project analyzes the impact of robotics integration—such as Amazon’s touch-sensing robot “Vulcan”—on warehouse operational efficiency and workforce dynamics. Using real-world-inspired data, we assess how robotics affects cost savings, productivity, safety, and human-to-robot collaboration within fulfillment centers.

Business Analysts play a key role in identifying underperforming warehouses and recommending data-driven strategies for optimization.


🎯 Objectives

  • Quantify the operational impact of robotics installation in warehouses.
  • Predict cost savings based on robotics and workforce metrics.
  • Identify underperforming fulfillment centers.
  • Provide actionable insights to maximize ROI and minimize inefficiencies.

📂 Dataset

The dataset (warehouse_robotics_data.csv) includes information about robotic deployment, workforce distribution, and performance indicators.

Key Columns:

  • Center_ID
  • Robotics_Installed (1 = Yes, 0 = No)
  • Robots_Count
  • Operational_Hours
  • Human_Workforce_Count
  • Incidents_Reported
  • Processing_Volume_Units
  • Avg_Pick_Time_sec
  • Cost_Saving_USD

🧠 Tech Stack

  • Python: Core programming
  • Pandas, NumPy: Data manipulation
  • Matplotlib, Seaborn: Visualization
  • Scikit-learn: Modeling and evaluation
  • Joblib: Model serialization

📊 Exploratory Data Analysis (EDA)

  • Created metrics such as Robot_Density, Volume_per_Hour, and Human_to_Robot_Ratio.
  • Compared cost savings in warehouses with and without robotics using box plots.
  • Evaluated correlations between features using heatmaps.

🔍 Modeling

  • Used Random Forest Regressor to predict Cost_Saving_USD.
  • Achieved model evaluation using:
    • RMSE (Root Mean Squared Error)
    • R² Score

📈 Output Files

  • optimized_robotics_data.csv: Post-processed dataset with engineered features.
  • robotics_optimization_suggestions.csv: List of underperforming centers with suggestions.
  • robotics_efficiency_model.pkl: Trained predictive model.

✅ Recommendations Engine

A custom function identifies centers with lower-than-average cost savings and recommends potential robotic scaling strategies based on performance.


🚀 How to Run This Project

# Clone the repo
git clone https://github.com/yourusername/warehouse-robotics-analytics.git

# Install required libraries
pip install -r requirements.txt

# Run the Python script or Jupyter Notebook
python Warehouse_robotics_analysis.py    '

📜 License

This project is licensed under the MIT License.

👨‍💻 Author

Harsh Sonkar

About

This project focuses on automating warehouse operations through the integration of robotics and intelligent systems. It deploys autonomous mobile robots (AMRs) to streamline tasks such as goods movement, inventory sorting, and real-time tracking. By combining robotic control systems, AI-driven path planning, and IoT-based sensor networks

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