Helping capital-intensive manufacturers turn operational risk into measurable capability.
🔬 Six Sigma MBB engagements — DMAIC, FMEA, SIPOC, CTQ flowdown, control plans. Targets are statistically derived and rolled up through process capability, with Z ≥ 6.0 as the binding metric — not time-based proxies.
🤖 AI agent architecture — RAG, eval-first LLM systems, agentic OS for solo B2B consulting. Production-grade: gates in code, not prompts. The flagship OS has 8 pillars, 1,300+ tests, deterministic boundaries.
🏭 OT + industrial cyber — Process-defect framing for cyber-induced downtime. Five exposure classes, 12-mode FMEA, Poka-Yoke enforcers, AI-augmented Layer 3. CISO is executive sponsor, sole signatory.
Frameworks — DMAIC · DMADV · FMEA · SIPOC · CTQ Tree · Poka-Yoke · SPC · Kaizen · OEE · COPQ
Engineering — Python · TypeScript · React · FastAPI · LangChain · ChromaDB · Ollama · Playwright
Operating principles — Eval-first agent builds · test-driven development · capability-index reporting · data-blind architecture · CISO kill-switch on all autonomous agents
| 🏛️ olivia-key-agentic-os Methodology-in-code. 8 pillars, 1,300+ tests. |
🛡️ cyber-resilience-charter Six Sigma-aligned cyber resilience charter. Z ≥ 6.0. |
🧪 op-ai-eval-framework 4-layer eval architecture for OT AI agents. |
| 🔍 fmea-risk-assessor S×O×D scoring, 5 agent personas, templates. |
📋 control-plan-builder DMAIC handover with SPC + reaction protocols. |
🔄 sipoc-mapper Process scope, CTQ linkage, n-1 flowdown. |
"Targets must be statistically derived, defect-based, and rolled up through the hierarchy of process capabilities — not selected as arbitrary time thresholds."
- The capability index is the binding metric. Time values are operational translations of Cpk and Z, never the contract themselves.
- Gates in code, not prompts. Every AI agent is bounded by deterministic checks; the LLM never self-policies safety.
- Anonymised by design. The data-blind trust boundary lets the engagement run without exposing customer internals.
- CISO is the executive sponsor, sole signatory. I run the methodology; the sponsor owns the risk appetite and the tollgates.
Six Sigma discipline. AI capability. B2B rigour.
Built with the same eval-first architecture I use in client engagements.